Geomagic Design X. General Information. 3D Scan Data Cleanup and Editing. Geomagic Design X (formerly Rapidform XOR) is an extremely powerful reverse engineering and 3D modeling software that combines 3D scan data processing with history-based CAD. Geomagic is not part of SAIC’s software template and is very. Geomagic Design X Your Fastest Path From Scan-to-CAD. Geomagic Design X, the most comprehensive reverse engineering software, combines history-based CAD with 3D scan data processing. Explore Geomagic Design X with a free trial.
PES Metrology (www.pesmetrology.com) is a UK distributor of the Geomagic product range. Our team of engineers provide software demonstrations nationwide to a variety of industries for component inspection, reverse engineering, 3D printing and product design.
PES are proud to present this tutorial video that covers laser scanning, meshing, data cleaning and surface modelling.
Scanning and reverse engineering are highly effective and powerful tools for capturing and digitally recreating physical objects. In this tutorial PES will highlight features of Design X 2016, which have been used to scan and create a surface model of our Leica AT901 laser tracker. This workflow took approximately 90 minutes to complete.
Data Acquisition
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LiveScan™ is a great feature of Design X as it allows the user to directly capture of point cloud data into Design X. This means that the user does not have to switch between software packages for scanning and modelling. Using our Romer Absolute 7535SI portable scanning arm PES was able to move around the Leica AT901 laser tracker, scanning all the surfaces to capture the required data for a complete point cloud.
The live onscreen feedback given by LiveScan™ is very useful, as it highlights the current scan pass so you can easily identify the next area that requires scanning. Along with audio feedback from the Romer Arm this made the data acquisition extremely user friendly. One aspect to be aware of is when moving between the dark and light material areas of the AT901, these areas required a quick adjustment to the arm sensor’s exposure setting (by holding both side buttons for three seconds).
Among some of the settings were options to automatically remove outliers, clean noise and generate a mesh as the physical part is being scanned. Options such as these can assist downstream in your workflow, however they can also increase processing time between scan passes.
Mesh Construction
The new ribbon interface is a positive addition to Design X. Its ergonomic separation by workflow type makes finding the correct tool for the job easier. The Mesh Buildup Wizard is a useful feature as it guides the user through the stages of cleaning scan passes, aligning/best fitting the data and finally combining the scan data.
Using the Mesh Align Wizard speeds up the meshing process so there is no need to search through multiple menus for the desired tools. Combining all the steps so that they can be repeated every time is also a great way of reinforcing best practice amongst users. Viewing real-time feedback is also a user friendly way to see changes before they are finalised.
Contour Curve Network
3D Mesh Sketch is a powerful tool carried over from previous versions of the software which allows user to create splines, sections and UV curves. This particular tool has been updated with some useful new additions which speed up the modelling process.
To create the final NURBs surface, it was necessary to create a curve network as a base on which to fit the final surface. Extract Contour Curves is the best place to start when building a curve network. The built in algorithms search for curvature and boundaries on the mesh, then inserts contour curves. These contour curves can be painted in manually after running the tool, adding to the defined curve network and helping to create a more accurate model.
Patch Network
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The next operation in this workflow was ‘Construct Patch Network’ which uses the interpolation points of the splines in the contour curve network to generate a Patch Network. These intermediate lines define the shape of the model. There are number of tools which can be used to redefine any irregularities in the Patch Network. Tools such as Smooth, Shuffle Patch Groups and mirror.
Surface Model
Finally when I was satisfied with my patch network I applied the Fit Surface Patches tool. This tool uses the previously created patch network to fit a NURBs surface. This surface can take some time to generate, however once it is complete you have a fully editable surface model.
Conclusion
Design X 2016 is a powerful all-round package for capturing and reverse engineering surface models. It provides the user with a variety of tools to assist the user from data capture to model editing. The software also exports in a range of industry standard formats. The versatility to be able to scan, mesh, model, edit and export makes Design X 2016 the outstanding choice for almost every inspection and modelling application.
Video and article by PES Metrology Engineer Krupal Joshi
For more information please visit: www.pesmetrology.com email [email protected] or call on 01455 251251.
Transmittal, reproduction, dissemination, and/or editing of this document as well as utilisation of its contents and communication thereof to others without express authorisation by PES (UK) Limited are prohibited. Offenders will be held liable for payment of damages
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